Even for the 4th edition of the working Factory at exhibition, which will be at BIE 2020 as always, there will be plants or processing islands in different industrial sectors with the most innovative solutions both as a production process and as a digitalization of processes with a view to 4.0.
Here below there are some details about how the previous editions of “THE WORKING FACTORY AT EXHIBITION” have been organized.
Fully in line with the practical arrangement of the territory where it was born, BIE proposes the only one initiative at international level that have recalled professionals from all over the world: The working Factory at exhibition, which have a great news for the edition of 2019.
Indeed, The working Factory at Exhibition introduced for the first time 5 different functioning processing plants within the area of the fair, and they were dedicated to different sectors:
“BIN PICKING” ROBOTIC PLANT WITH 3D VISION SYSTEM
This is a Robotic system for picking parts directly from the bin (Bin Picking) with 3D artificial vision system. The pieces are placed loose in the containers.
The FANUC robot takes the piece directly from the skip, then it positions it in a reset station and finally it loads the piece into the CNC machine (Fanuc Robodrill) for the processing. At the end of the processing cycle, the Robot unloads the piece in another skip.
Through an its own 3D software, the robot locates the best piece to pick up, depending on previous established parameters (for example, the piece to pick up or that one with a particular inclination). Once the robot has identified the piece to pick up, a second CAMrobotic software calculates the reachability of the piece to pick up.
GLOBAL SOLUTIONS INTEGRATED FOR MECHANICAL WORKING PROCESSES IN RAILWAY AND WEAPONS FIELDS
The solutions are applied to functioning processing plants in railway field (simulation of mechanical working process of rolling metals for trains with GOODWAY GS4000 Lathe machine) and weapons field (simulations of mechanical working processes of firearms components with 5-axis-work Centre LITZ LU620), which collaborate, respectively, with Lucchini RS, Beretta and Mec-Ma.
The plants have 4.0 technologic solutions for innovation of firms processes with an eye toward collaborative industry (Cobot – 5.0 industry and Smart factory).
Logistic and supply chain solutions:
Tool Room integrated system for tooling services management:
Services of periodical control of under hook equipment, referring to D.Lgs. 81/08 e 106/09 e s.m.i.:
14. Container of machining chip collection
Automated unit for mechanical working processes and the cleaning of component of the aluminium automotive sector (disc brake caliper).
All the plants were digitalized thanks to the collaboration between CSMT and A2A Smart City and thanks to IOBO, through adding IoT sensors installable in different points of the plant and they can be connected to a unit able to realize a real 4.0 with an eye toward “Predictive Maintenance”, “Area 4.0” and energetic monitoring of the machine.
A 4.0 that not only focuses on the intrinsic aspects of machines, everyone with its characteristics and its specific use, but also on the environment and as such it can be transversal and interesting for all firms. So, 4.0 will be concentrated on everything “around” production and processing: detection of noised, levels, consumption, emissions, oils, safety. And a fundamental aspect is that we did not talk about 4.0 applied to super modern machineries in this way, but we had met the real needs of the entrepreneur who has "general" needs for different stages of processing and who also uses machines dated within their own factory or that operate with different languages.
Machineries with sensors radio connectivity, which use the Lora WAN technology were inserted. Particularly, there were devices able to monitor ancillary parameters to what the machine's production process is, usually already equipped with sensors for Industry 4.0. For example, we will measure:
CSMT is the Technological Centre of Brescia, a network of 20 companies, laboratories of Università degli Studi of Brescia, CNR and ENEA. Its mission is the technological transfer and the growth of firm innovation level of our territory. With its partner A2A Smart City sensors the installations of the Fair at the using RF LoRaWAN service for data collection.
This transmission offers reliability, security of transmission and low energetic consume. The project provide with monitoring of additional quantities to the machinery process variables, in order to gather useful information from a 4.0 perspective. Particularly, environmental sensors, security sensors (man down) and sensors for the monitoring of energetic consume were used. The collected data of sensors flow into a unique platform where they are elaborated and then visualized.
Technical data of sensors.
Product name : Smart Vest
Field: location, security
Application: owner TWL
Product name: MCF-LW12VOC
Field: environmental, energetic efficiency
Application: Mipu o custom A2A
Product name: Getac
Producer: Getac (Telematic distributor Cie)
Technology: Tablet windows / Android
IOBO were present working Factory at Exhibition with 3 suites:
IOBO Rebecca IOT suite, which allows to:
IOBO Rebecca Artificial Intelligence suite, which allows to:
IOBO suite with instruments for predictive monitoring which allows to identify up to 6 months in advance 98 out of 100 failures on rotating machines and visualize the status of the plants in a predictive manner wherever we are.
From the raw material to the finished product: this is the philosophy that gave birth in 2017 and 2018 respectively to a brass plumbing and an aluminium component of the automotive sector. 11 and 16 companies of Brescia were respectively involved into the process: from the raw material transformation of the raw material into metrological controls with a real-time production analysis able to trace all the phases, times, efficiencies and yields of each individual machine and of the entire production.
Real production lines within the exhibition space, complex projects, exceptional results of industry 4.0 of which, only in this fair, were possible to admire and follow all the phases.
Discover all the details and videos of past editions:
2° EDITION (BIE 2018): ALUMINIUM -> AUTOMOTIVE COMPONENT
1° EDITION (BIE 2017): BRASS -> BALL VALVE
Questo sito utilizza i cookie per fornire la migliore esperienza di navigazione possibile. Continuando a utilizzare questo sito senza modificare le impostazioni dei cookie o cliccando su "Accetta" permetti il loro utilizzo.